Tutorial CMP M1 Garand Tune-Up

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I did this thread several years ago at the request of some folks on the NFA forum that wanted to know what to look for when shopping for an M1. It is actually a composite of a couple of threads that I'll combine here and edit out the things that are not pertinent to the topic. If it doesn't quite flow start to finish like a magazine article and skips around a bit, that's why. Lots of info though for present and future M1 owners. Prices quoted are from about 12 years ago, so ignore them.
I also have the M1 trigger job thread and a "how to" on making the M1 shoot better than issue if peeps want to see them.


In this thread, I dug a CMP M1 out of the back of the safe that hasn't had anything done to it. We'll use it as the model of what to look for, how to correct any minor deficiencies, and even how to clean it properly. I'm going to C&P pics from the previous threads where applicable, so if you see a recycled photo, that's why.

I bought this rifle from CMP back in 1999. Serial number indicates July 1943 manufacture. At this point, CMP still had rifles passed on to them by the US Army when the DCM was dissolved. (This was before the current batches that are US Foreign Aid returns from Greece, Turkey, The Philippines, and elsewhere.)

The first thing that strikes you about the rifle is the heel of the receiver is much darker than the rest of the receiver.

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In 1943, Springfield Armory had some heat treat issues resulting in the heel of the receiver cracking when struck by the bolt during recoil. Until they figured out what to tweak, the temporary fix was to dunk the heel in a pot of molten lead to draw out some of the hardness. Parkerizing comes out different shades depending on the hardness. Thus, we have a two tone receiver.
You will also notice that the DoD acceptance stamp on the stock indicates it is of post war manufacture and was likely installed during a rebuild in January 1966 as evidenced by a barrel with a November 1965 date, and the right receiver leg is electro-penciled "SA 1-66". So we know this rifle got an overhaul at that time. TE is a 3, so the rifle saw about 3000 rounds of use between then and when CMP got it. There is no pitting under the wood, so it is unlikely it went to Vietnam. Probably saw use in a Reserve or NG unit as they were still issued M1's in the mid 60's.

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The stock.
This stock was originally on another rifle. The above mentioned DoD stamp and the P in a circle proof stamp were applied only to complete rifles. They were not affixed to replacement stocks. So during the course of the rebuild process, it got this stock.
The stock is solid with no cracks and no sponginess due to oil or solvent soaking.
You want to examine the mag well area closely, especially the area around the clip latch release relief cut where the wood is the thinnest. These are the areas subject to cracking. An M1 will not shoot well with a cracked stock. On post war stocks, this area and the pistol grip was made beefier to stand up to grenade launching better.

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In this pic, we can see where the op rod is rubbing just a little bit. For an issue rifle, this alone is not something that will make a big difference, but if the op rod is dragging elsewhere as well, the total effect can be detrimental to accuracy. Ideally, the op rod should not drag at all.

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The stock ferrule shows rub marks. Here again, the contact is light, but none is better. A Dremel with the appropriate size grinding stone makes short work of this.
To determine if an op rod is dragging, remove the op rod spring and engage the safety so the hammer is cammed down out of bolts path and reassemble the rifle. Now tilt the muzzle up about 30-35 degrees. The op rod and bolt should slide to the rear of their own weight. Depress the muzzle, and they should go all the way to battery. It is possible to pass this test and still have light contact marks as we see here. The op rod is hollow and flexes under load.

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Dents and dings in the stock can be steamed up if the wood fibers are not cut. Dents like this will steam up and refinish nicely.

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To steam up dents, set a clothes iron to the hottest setting and pre heat. Take an old wash cloth or other cotton rag and soak with water. Wring out so it doesn't drip. Place the wet rag over the dent and press the iron onto the spot. It may take more than one application to raise larger dents.

Damage like this where the wood fibers are crushed won't steam up.

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The hand guards.
Both hand guards are solid with no evidence of cracks.
The rear hand guard fits as most of them do and is a bit too long. You want a little clearance between the receiver and the hand guard.

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It also contacts the stock on both sides. Here again you want a small gap in this area for best results.

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The front hand guard has no fore and aft play. This is caused by someone who cranked down too hard on the gas cylinder lock and caused the gas cylinder to be pressed into contact with the hand guard. The fix here is to unscrew the gas cylinder lock one revolution and reinstall the gas plug. If the gas cylinder is tight on the splines, it may have to be tapped forward.

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Draw tension.
I was quite surprised upon receipt of this rifle that the draw tension was ideal. Examination revealed nice round trunnions on the trigger guard.

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You normally only see that on rifles with new stocks, or that have been glass bedded. Over time, the wood fibers compress from leaving the rifle assembled and all the parts under tension. After 50-70 years, the tension is all but gone. You can try the steaming trick here as well, and if the stock is not too bad, you may be able to get some draw tension back.
In the case of this rifle, Springfield Armory did something I have not seen before on an issue rifle. They glass bedded the trigger group to get the tension back. Even though done by the military and received from CMP this way, this is a DQ for JCG matches.
This is old school fiber glass resin bedding as used at the time. Today, you would use a product specifically made for bedding with either aluminum or steel powder in it for more strength than plain resin.

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This is what ideal draw tension looks like. The trigger guard closes easily up to this point, where resistance is encountered. To close and latch the trigger guard from here takes a good amount of hand pressure using the palm of the hand. If you can close the trigger guard with finger pressure, draw tension will be too low.

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The metal.
The first thing to look for is the condition of the rifling and crown. A three piece GI cleaning rod, applied with all the enthusiasm a 18 year old GI can muster can destroy a barrel. If you've never seen the result, here's a barrel that was taken off my first M1. The rifle couldn't keep it shots on a paper plate at 100 yds. There is no rifling for 3/8".

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Fortunately, our subject rifle has a good muzzle. Under magnification, the rifling should be sharp all the way to the crown. Sticking a Q-Tip in the bore to reflect light helps to see better.

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Next, grab the gas cylinder at the front sight and try to rotate it. If you feel any movement, the splines on the barrel need to be peened to tighten things up. Use a small hammer and lightly tap the rear 1/3 of the spline on either side of the groove. It doesn't take much tapping, so don't overdo it. You want the gas cylinder to be a drive on fit to the barrel. It should take a standard ball peen hammer and a block of wood using light taps to drive the gas cylinder on. Invert the gun and look for the gas port to center up in the opening.

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Install the gas cylinder lock. You want it to stop at this point and require a little force to turn into final alignment with the gas cylinder. If it goes past lining up before stopping, either tap the gas cylinder slightly forward if less than a half turn past, or turn the lock the remaining amount clockwise to achieve alignment and being tight at the same time.
(This is the bad barrel with no rifling in the end. I used it for the pic because it was handy)

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Op rod.
The op rod consists of a forged steel handle welded to a drawn steel tube with a stainless piston on the end. The op rod is the weak link as it were in the M1's design. It works fine when using USGI ammo or equivalent, but can be bent by commercial ammo using powders outside the M1's tolerance.
When viewed from above, the op rod tube should appear straight with no left or right bend. From the side, it has two bends necessary for barrel clearance.

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Originally, the op rod had no circular cut at the right angle shown at the center of this pic. Cracking at the corner resulted and a re-designed rod was put into production with cut to relieve this stress riser. Existing op rods were modified during overhaul like the one pictured. This is called "small cut" by collectors. As a result, un-cut op rods are somewhat of a rarity. If you have an un-cut op rod, they are worth more to collectors than the others. You may consider selling it and buying one with the cut and using the remainder to buy ammo.

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This is the "large cut" production op rod. Notice the two letters after the drawing number. RA


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This is a National Match op rod produced by Remington in the 60's.
National match parts had tolerances that were halved compared to production parts. Besides sights, this was the only other part that was manufactured as a National Match part. The other parts that are NM stamped, the barrel and gas cylinder, were standard parts selected from inventory that gaged in the lower half of the tolerance range and were then hand stamped NM.


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Op rod "life".

The old school M1 armorers had a term for determining if an op rod needed replacing. They called it "life". If you depress the op rod handle and release it, it should spring back smartly if the op rod is good. If the op rod does not spring back, it is referred to as "dead".


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Op rod spring.
When you get an M1 from the CMP, the op rod spring, at best, is 50ish years old. At worst, it is 75ish years old.
A brand new op rod spring is 19.5 to 20" long. But this does not tell the whole story. Springfield Armory had a test fixture to test spring compression to determine if a spring was still good or not since compression cycles, not OAL determine if a spring is good or not. Since we do not have such means available to us, it is best to err on the side of caution and replace the op rod spring with a new one. This makes a big difference in how the rifle shoots compared to an old spring. The rifle is snappier in operation, and softer in recoil. Fulton Armory has newly made springs by one of the original USGI contractors for $9. I highly recommend you replace yours.

Lubing the spring.
You can tell if the op rod spring has been run dry, It will have flat spots worn on the coils.
The proper lube for the M1 is Plastilube, which in spite of its name is a petroleum product.
A small brush that you can get at Lowe's or Home Depot for applying soldering flux is the perfect applicator.
As you feed the spring into the op rod, paint on the grease. Enough is when the grease coats the coils without bridging the coils.


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Firing pin.
The firing pin plays a more important role than simply being the ignitor of the primer. It is part of the safety system.
Check the tip for pitting and erosion. Replace if it isn't perfect. Pierced primers and resulting bolt face erosion can result.
On the rear of the firing pin is a tang. The tang can break off and the rifle will still function, but your primary safety from out of battery ignition is compromised. Closely inspect the tang for battering and deformation. Replace it if it isn't perfect.
Here is the firing pin being cammed out of contact by the receiver.


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Cleaning.
Cleaning the M1 must be done from the muzzle end, and consequently must be done carefully to avoid damaging the rifling.
The tools for the job are a cleaning rod guide made specifically for the M1, and a proper cleaning rod.
Dewey makes a cleaning rod specifically for the M1 and M14. It is just long enough for the job. This prevents the jag from damaging the firing pin hole if the rod were to be pushed too hard due to a tight patch.
A cleaning rod guide is also essential. This one is steel and bought in the early 80's. Now you can get guides made from Delrin that are cheaper.


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Pictured is a bore brush, a M10 combo tool, and a M3A1 combo tool.
Note that the brush has a looped core instead of a cut off core. This is important to prevent the brush core from possibly damaging the bore. Cheap brushes have cut cores. Good brushes have looped cores.

The combo tools are good to have when taking the bolt apart. Both can be used to remove the extractor both in and out of the gun. The M3A1 tools have become expensive, but the M10 tools can still be found at gun shows for $10-$12.

As to bore cleaners, the current foaming bore cleaners are the best as they remove the need to scrub the bore thereby removing the possibility of bore damage from the cleaning rod.


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Links for items mentioned above.

M1 cleaning rod guide.
http://www.champchoice.com/store/Mai...ns&item=DRGM1G

Plastilube
https://www.champchoice.com/mc-cleaning/oils-cleaning-solvents-applicators/champion-s-choice-plasti-lube-2-5-oz-cc140

30 cal. bore brush with twisted core.
http://www.champchoice.com/store/Mai...ions&item=CB30

Dewey 25" cleaning rod.
http://www.champchoice.com/store/Mai...s&item=DCE3025

Not mentioned in the text, but handy to have.

Ratcheting chamber brush.
http://www.champchoice.com/store/Mai...ons&item=M1GCB

Single load and 2 shot modified clips for competition.
http://www.champchoice.com/store/Mai...ions&item=M1G1
http://www.champchoice.com/store/Mai...ions&item=M1G2

Those with questions, ask away.

Q:
So it turns out I've got a decent amount of draw tension after all. But my op rod is "dead". What is it that actually happens to the op rod to cause it not to spring up? Took it out today and shot it a little, very surprised at how good the trigger is, it's got very little reset and is pretty light. Have you ever used the schuster gas plug? Thanks!

A:
It means the op rod is out of spec in regards to the bends in the tube section. However, it can be repaired. This company offers rebuild services.
Edit:
As of 1 April 2016 the CMP Custom Shop also offers op rod rebuilding services. See operation CS107 on their list of services.
http://thecmp.org/cmp_sales/custom-g...the-m1-garand/

Columbus Machine Works, Inc. - M1-Garand Op Rod Repair / M1 Garand GasCylinder Restoration

The Schuster gas plug allows gas to be vented to atmosphere so commercial ammo may be used. I don't shoot commercial ammo, so I've never used one. If you shoot the Greek M2 Ball, or the M1 friendly ammo from Federal or Hornady it is not necessary. The only reason I can see to use one is if you don't reload, and you want to hunt with the M1 and need to shoot a hunting type bullet.

Q:
I had some military 308 National Match ammo and needed some ammo for hunting so I yanked 5 of the 173 gr bullets and put some 165 gr ballistic tip bullets in it for the hunt. I got a 10 pt deer with them out of my M1A. Most of the time I just shot the mil NM up and then reloaded the brass for my accurate stuff since the brass was very consistent.

A:
This brings up a good point to mention about the differences in the M1 and M1A with regards to reloading.
John Garand designed the M1 with the gas port close to the muzzle in the belief that the bullet would have exited the barrel before the action could overcome inertia and op rod spring pressure and begin to cycle. He felt it contributed to the rifles accuracy. The direct impingement design gives the full measure of gas coming through the port to the op rod piston. There is no bleed ports to vent any excess. That is why it's important to use ammo that is close to USGI ammo in terms of powder type and port pressure.

The M14/M1A on the other hand has its gas port located several inches to the rear of the M1's, so the port pressure is much higher. The M14 utilizes a gas cut off system where the port in the gas piston moves out of alignment with the barrel port after something like 3/16" travel. So it gets an impulse of higher pressure gas than the M1. Excess gas is vented through a bleed port in the bottom of the gas cylinder.

Here's the critical difference.
The M1's chamber pressure has dropped nearly to zero by the time the bolt unlocks.

The M14 still has approximately 5K psi chamber pressure when the bolt begins to unlock. The forward section of the cartridge case is still clinging to the chamber walls. The rear section is supported by the bolt face upon firing. As the bolt unlocks and moves rearward, the case head is held in tight contact with it by the chamber pressure and moves with it. The result is the case stretches until the forward portion releases from the chamber. The typical amount of this stretch is about .005" per firing when using LC brass.

So I told you all that to tell you this.
In 30-06 caliber, there is not a lot of difference in case thickness between LC and Remington. There is a difference in hardness, but this doesn't affect the M1 as much as the M14. You can use Remington commercial cartridge cases with no worries.

In 308/7.62, the differences are enough to warrant caution on the part of the reloader.
LC cases are harder and thicker than commercial cases. This results in three things to be aware of.

  1. LC cases have less internal capacity. About 10% less when compared to Winchester brand. If you have a favorite load worked up in commercial brass, don't just load it up in LC cases and think you are GTG. Back off the powder and work up the load as normal.
  2. As mentioned above, LC cases will stretch about .005" per firing. You need to closely monitor case length after resizing and trim as needed. If you start out with a batch of cases that are trimmed to 2.005", (trim length) you can get two firings before needing to do it again. (max length is 2.015") I have never shot commercial brass in the M14, but I assume they will stretch more than LC.
  3. LC cases are good for 4 full power firings (including the arsenal load) before they should be retired. Five if you load them mild. After this many firings the case will have stretched to the point of being thin enough to possibly separate. (see pics) With commercial cases, I would only load them 2 times and even then only after inspecting for stretch after the first firing.
This brings up a good point to mention about the differences in the M1 and M1A with regards to reloading.
John Garand designed the M1 with the gas port close to the muzzle in the belief that the bullet would have exited the barrel before the action could overcome inertia and op rod spring pressure and begin to cycle. He felt it contributed to the rifles accuracy. The direct impingement design gives the full measure of gas coming through the port to the op rod piston. There is no bleed ports to vent any excess. That is why it's important to use ammo that is close to USGI ammo in terms of powder type and port pressure.

The M14/M1A on the other hand has its gas port located several inches to the rear of the M1's, so the port pressure is much higher. The M14 utilizes a gas cut off system where the port in the gas piston moves out of alignment with the barrel port after something like 3/16" travel. So it gets an impulse of higher pressure gas than the M1. Excess gas is vented through a bleed port in the bottom of the gas cylinder.

Here's the critical difference.
The M1's chamber pressure has dropped nearly to zero by the time the bolt unlocks.

The M14 still has approximately 5K psi chamber pressure when the bolt begins to unlock. The forward section of the cartridge case is still clinging to the chamber walls. The rear section is supported by the bolt face upon firing. As the bolt unlocks and moves rearward, the case head is held in tight contact with it by the chamber pressure and moves with it. The result is the case stretches until the forward portion releases from the chamber. The typical amount of this stretch is about .005" per firing when using LC brass.

So I told you all that to tell you this.
In 30-06 caliber, there is not a lot of difference in case thickness between LC and Remington. There is a difference in hardness, but this doesn't affect the M1 as much as the M14. You can use Remington commercial cartridge cases with no worries.

In 308/7.62, the differences are enough to warrant caution on the part of the reloader.
LC cases are harder and thicker than commercial cases. This results in three things to be aware of.

  1. LC cases have less internal capacity. About 10% less when compared to Winchester brand. If you have a favorite load worked up in commercial brass, don't just load it up in LC cases and think you are GTG. Back off the powder and work up the load as normal.
  2. As mentioned above, LC cases will stretch about .005" per firing. You need to closely monitor case length after resizing and trim as needed. If you start out with a batch of cases that are trimmed to 2.005", (trim length) you can get two firings before needing to do it again. (max length is 2.015") I have never shot commercial brass in the M14, but I assume they will stretch more than LC.
  3. LC cases are good for 4 full power firings (including the arsenal load) before they should be retired. Five if you load them mild. After this many firings the case will have stretched to the point of being thin enough to possibly separate. (see pics) With commercial cases, I would only load them 2 times and even then only after inspecting for stretch after the first firing.
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Q:
Thanks for taking the time to do the write-up.

So, my op-rod life is good but it has a few shiny spots, my trunnions are mostly round, draw tension is pretty damn loose (finger pressure), and the gas cylinder has no rotation but slides off freely. Crown and rifling look good. IIRC it was a field grade, one of the Greek returns. Interesting partial label inside the stock:



Quote:

G m/50 nr: 2451537 Dato: 24-5-63
Skvtte: 567579
Kampviser H: 5 Klik
____(300) S: 3 Klik
The serial number on the receiver has an "A" added to the end, apparently by hand with an awl. This additional character is not reflected in the serial number on the label above.

How did I do?

A:
The wording on your label is not Greek, but Scandanavian. This rifle was originally a Danish return that got sold for a Greek. You can find similar labels if you do a Google image search for "Danish M1".
5 Klik = 5 Clicks, and is the 200 yd/meter elevation setting for the rear sight, up from MZ. 3 Klik/Clicks = the come up from 200 to 300yds/meters.
Look at the barrel markings that can be seen when the op rod is retracted. If it has markings like this, it was rebarreled by the Danes. VAR barrels are excellent quality, as good or better than USGI. They also used Beretta parts in their rebuilds, so you might find some parts with a "PB" stamp. The Danes took much better care of their M1's than the Greeks, who apparently just wore them out and never bothered to rebuild them in spite of the fact that Beretta was just across the Ionian from them.

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A quick and dirty fix for no draw pressure is take a magnetic business card and cut two strips corresponding to the flats on the trigger housing. This isn't as good a fix as glassing the trigger group, but will work in instances where steaming can't get you enough tension and you don't wish to undertake glass bedding.
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Go ahead and peen the gas cylinder as described above to achieve a tight fit. Get a new op rod spring and don't forget to grease it. See how it shoots then.
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Here's how to zero your rear sight so the markings on the elevation knob will match bullet POI.

This applies to the post war M1/M14 sight. The WW2 lock bar sights are different and require a different zeroing procedure.

First determine if the elevation knob on your rifle is really a M1 knob, or an M14 knob. M14 knobs are calibrated in metres and have a "M" stamped on them like the one is the pic. Due to the 10% difference in yards/metres, it will frustrate you if you are trying to zero in yards with a metric knob at the longer ranges.

The M1 elevation knob is calibrated for M2 Ball ammo. That is a 150gr. flat base bullet at 2740fps measured at 78' from the muzzle. Corrected to muzzle velocity, this is about 2800fps.

Most M1's will zero for elevation (200 yds.) at about 8 clicks up from mechanical zero (bottomed out) using a 6 o'clock hold on the SR target. For point of aim, point of impact zero, about 5 clicks.

On a windless day, determine your zero at a particular distance. For the sake of argument, we will use 200 yds.
Now, count down the clicks on the elevation knob to bottom it out. Say you count 10 clicks. Remember this or write it down. With the sight still bottomed out, loosen the screw in the center of the elevation knob. Spin the knob CCW (down) with the screw loosened until the "200" mark lines up with the receiver witness mark. (with the screw loose, the knob turns, but the sight apeture does not move) Continue rotating the knob down and count 10 clicks. Stop and tighten the screw. Check it by bottoming the sight and clicking up 10 clicks. The 200 mark should align with the receiver witness mark. If not, repeat until you get it right.

For windage, the receiver/sight base markings may not correspond exactly to your actual no-wind zero. Even if they do, it is impossible to determine if you are off your zero by a few clicks going by the witness marks alone.
Get the gun zeroed for windage and the paint the sights as shown in the pic. Less than full revolution changes are evident by the knob paint markings being out of register, while full revolution changes are evidenced by the base/receiver paint markings being out of register.

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Q:
On windage zero, I always zero'd my gun by adjusting the front sight left and right and with the rear sight in the center mark. Was this incorrect or are you just doing it by a method recommended when shooting competition?

A:
That is correct, but it is not easy to tell if you are one or two clicks either side of the witness mark. Painting a sharp line knob to receiver, and base to receiver allows easy reference to know exactly where the sights are set in relation to your no wind zero. This is essential for a competitor when shooting at locations that have lots of wind, like Camp Perry. The coach will make a wind call and order all guns to put on say 4 minutes right from your no wind zero. You have to know where that is precisely and have the ability to return to it quickly if the wind call changes. If the wind changes a lot and there are lots of adjustments made, it's very easy to lose track of where you are by trying keep up with counting clicks.

Found a print on the op rod.

Also found an USMC armorers thread on op rod springs and he gave this advice.

Replace any spring that:

Is less than 19" free length regardless of round count.
Is kinked or does not lay straight when out of the gun.
Has flat spots on the coils.
Has >2500 rounds on it or unknown rounds in the case of a M1 you bought.
Do not use "extra power" springs or a spring longer than 20.5" long.

There was also a peep in that thread who bent his rod after firing 60 rounds of UMC 150gr. There are several sources of M1 friendly factory ammo. Holler if you need a list.

Although not shown on the drawing, piston specs are .5260" - .0007" with a no go of .5250". Max out of roundness .0035"


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The tab on the handle should also be checked for wear. A worn tab can cause the op rod to dismount during firing.


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So, my buddy Stan bought 3 M1's from CMP a few years back and I did an eval for the hive on what they can expect when they order a CMP M1. If you are within a reasonable drive to either CMP North at Camp Perry, or CMP South at Anniston, you can visit the show room and pick a rifle from what's on the rack. (You pay either AL or OH sales tax when you do this)
Also available from CMP are "Specials", which are rifles that are completely rebuilt with new barrels, new wood, and fresh parkerizing. They are also offered in 308 Winchester, which is getting more and more appealing being that cheap surplus 30-06 is a thing of the past.


At first glance, all three rifles appear to have nice looking metal finish and heavily used stocks. All three rifles went through at least one post war overhaul as evidenced by post war dated barrels, new style rear sights, and gas cylinder plugs and locks. But a more critical eye reveals what lies beneath the surface. The rifles were disassembled into their 3 major sub assemblies (field stripped) as I would do when inspecting one at a gun show.

Rifle #1
Field Grade $695
Winchester Ser. 155K range
Mfg. Date: 3/42
Barrel: SA 1950's date
Bolt: WRA
Remainder of parts: SA

Overall condition/minor faults:
The major metal parts except the bolt have been refinished in the later type manganese phosphate. The bolt still wears its WW2 green tinted zinc phosphate. There is minor finish wear on the high points such as the sight protective ears and op rod handle. These can be touched up with cold blue and you'll never be able to tell.
The gas cylinders black finish is thin and this can be remedied with some flat black hi-temp BBQ spray paint. (the gas cyl is stainless and can't be parkerized)
The butt plate, sling swivels, and other ferrules have moderate to heavy finish wear and need to be re-parkerized to look really sharp.
The stock and hand guards have dents and gouges and the stock only has a little clamping tension. The stock appears sound otherwise, although to make it a good shooter will require glass bedding the trigger group to get sufficient clamping tension. Although the wood could be refinished, most folks will not want to spend the time and effort required to strip, sand, and re-oil a stock with this many "character marks" and will opt for new wood.

Major faults:
Barrel appears somewhat rough, although it's hard to tell for sure as it is also dirty with preservative and copper fouling. The bore needs a good scrubbing before it's true condition can be ascertained.
Barrel is moderately damaged probably from being dropped on the muzzle. How this damaged escaped the attention of the CMP inspector is perplexing as they gage the muzzle for wear. This rifle will never shoot worth a shit with the muzzle in this condition even with all other issues corrected.
At minimum, the muzzle needs to be faced off and re-crowned. Possibly counter bored. A determination will be made after cleaning the bore to see if the barrel is worth the effort or if returning the rifle, or rebarreling is a better option.


Rifle #2
Field Grade $495
Springfield Armory Ser. 2.0 million range
Mfg. Date: 10/43
Barrel: Marlin (no date)
Bolt: SA
Remainder of parts: SA

Overall condition/minor faults:
The above description on the parkerizing color and minor finish wear applies to this rifle as well except the bolt color matches the receiver. Ditto on the gas cylinder.
This rifle has a refinished or almost new butt plate, sling swivel, and stock ferrule. GTG as is.
The bore is bright and shiny and the barrel appears nearly new. The muzzle on this one was undamaged and the rifling was sharp right to the crown.
The stock on this one was the best of the bunch with the least amount of dents and dings and somewhat more clamping pressure than the Winchester, but still is not what I deem adequate to make it a good shooter. Stan is going to dabble with refinishing this stock and if he's happy with the outcome, we'll talk about glassing the trigger group to get good tension.
The worst thing about this rifle is the shitty hand guards of "indigenous material and manufacture". Although apparently new, both guards are very rough and improperly fitted. The rear guard binds heavily against the stock and needs to be relieved almost everywhere. The front hand guard is split due to the heavy handed staking of the liner by some intrepid soul with the dubious title of "armourer" in his native land, and which also has bent the hand guard ferrule. The lower band is bent and floppy loose on the barrel. So both guards, the ferrule, the liner, and the lower band need replacing. The upside to this is that had the guards been walnut and not split, the rifle probably would have rated the next more expensive grade and cost $100 more. An almost new barrel is an equitable trade for shitty hand guards that are easily replaced.

Major faults:
None


Rifle #3
Field Grade $495
Springfield Armory Ser. 3.8 million range
Mfg. Date 6/45
Barrel SA 1950's date
Bolt SA
Remainder of parts SA

Overall condition/minor faults:
This is the first rifle that Stan ordered. Same here about the condition of the parkerizing and gas cylinder finish as above.
Basically, this rifle needs new wood and repark the butt plate etc. and it'll be GTG. There is no clamping tension at all with this stock and stock and hand guards have numerous dents and gouges. It is what I call a "firewood grade" stock and is undoubtedly the reason it rates the field grade classification.
The barrel needs a good cleaning to be sure, but it looks promising with no visible pitting. The rifling shows a little wear at the muzzle, but it should clean up and be a decent shooter.

Major faults:
None


Plan of action:
Stan has some barrel cleaning to do, at which point we will pick the one with the best barrel. A new set of wood will be procured. After fitting and finishing the wood, we'll pick the best condition parts to go on this rifle. This will give Stan one rifle looking good and hopefully shooting good the quickest. The others will be done as time and money permit.
The second best gun will get the refinished stock (if it turns out OK) and new hand guards. Re-parkerizing the small parts will be done, but we have to wait for fair weather as it's an outdoor proposition.
With the Winchester, Stan has 4 options.
1. Send it back and hope the next one is better. ($24 S&H each way.)
2. Try to fix it by re-crowning or counter boring the muzzle. ($50 guesstimate.)
3. New barrel. ($125+$10 S&H+Installation)
4. Leave it as-is.


Since 10/1/10, all rifles ship in a Plano hard case.
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Front to back, #1, #2, #3.
TE=Throat Erosion
Muzz=Muzzle Wear
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Damage to Winchester's muzzle.
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Q:
no4,

From the photo I can see what what seem the rifeling grooves blending into the crown bevel with perhaps a small nick or two. Obviously the crown dome as well as the outside of the barrel are very rough, but I would think those present only cosmetic issues? Are there substantial nicks that the photo does not show for you to suspect that even refacing and re-crowning will not be sufficient? Certainly no question of your judgment, I'm interested in understanding the necessary crown face precision for an accurate rifle.

Nice write up. I appreciate the effort.

A:
Thanks.

I didn't look at the pics on the computer until the next day. I thought it would come out better than this. The next time Stan is over, I'll ask that he bring the rifle back for some better pics of the damage.
Under magnification and good light, the crown looks like someone hit it with a hammer. The bevel that is the crown proper is nearly gone and the metal is slightly mushroomed inward. There are also some pretty good nicks. Counterboring is probably the best course of action, assuming the bore is good enough to warrant it. Cutting the barrel back enough to get to undistorted bore would make it look funny.

Technically, facing off the barrel at 90 degrees in a lathe is all that is necessary for best accuracy. The practice of cutting a bevel and/or recessing the origin of the rifling in many different ways is an attempt to protect it better from anything that may come in contact with the end of the barrel. The slightest nick where the bore ends at the bevel can effect accuracy to a noticable degree in a precision bolt gun. That same nick may not effect accuracy enough to be detected with an M1. However, the damage on this barrel is obvious once you see it with a magnifying glass. When I get some better pics, we can revisit this some more if you like. We can compare it with pics of the new SA barrels when they arrive.

A few days later:

Stan brought the rifles back tonight and I took some better pics of the Winchesters muzzle. We also ran some patches through the bores to get a better idea of their condition. The Winchester has the least favorable bore of the three with some etching, however, it is still shiny and should still be very serviceable if the muzzle damage can be fixed.

Here's some halfway decent pics of the muzzle. A Q-Tip has been inserted into the barrel to make the rifling show up better.

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Compare to a new, unissued SA barrel.

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Here we are going to do a makeover on one of Stan's M1's he recently bought from the CMP. He has purchased a new set of wood and we will take the best barreled action and parts from the three rifles to end up with a good shooting, good looking rifle.

One of the rifles, the left one with the light handguards in this pic, has a nearly new Marlin barrel on it. This will be our project rifle.

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Marlin made replacement barrels both during WW2 and in the 50's. WW2 barrels were blued and are called "Blue Marlins" by collectors. The barrels made in the 50's were parked, like this one.


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Here's the new Boyd's stock and handguards. Although it is possible to just assemble a Boyd's stock to a M1 as received, the rifle will shoot much better if some simple fitting is done first. These are some, but not all, of the mods done to NM M1's for Service Rifle competition.

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Although it doesn't show up very well in the photo, the stock and both handguards are two-tone. One side is lighter than the other. This will require staining the light side to match the darker side so the finished stock appears all the same shade. But first, we need to check the fit of the stock and rear handguard to the rifle. The stock will be stained and finished with boiled linseed oil just like SA used after fitting.

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The action fits nice and snug in the stock and requires a little effort to seat. This is good. We don't want the action squirming in the stock during firing.
As is typical with the M1, the barrel touches the stock at the front as shown in the pic. Many times you will have contact on only one side which makes the rifle walk its shots as the barrel heats.
Although you cannot achieve a truly free floated barrel with the M1 due to all the things attached to it, we will make it so that the barrel doesn't touch anything it doesn't have to, and those things that it does, we will secure as best we can to improve accuracy by minimizing parts that flop around and screw with the barrels vibration pattern.
Keep in mind the frame of reference we are talking about when dealing with the M1. With the GI barrel and no glass bedding or other match accurizing, 2MOA is a good shooting M1.

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This was done in just a few minutes handheld with a Dremel with a wood bit.

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A few minutes later, and we have our 1/8" clearance.


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Another very important point is that the op rod cannot drag the stock or handguards anywhere. To determine this, the rifle is placed in the stock without the op rod spring installed. The muzzle is then elevated 30 degrees and the op rod and bolt should slide all the way rearward of their own weight alone. The muzzle is then depressed 30 degrees and the bolt should go to battery of its own weight. If it doesn't, the op rod is dragging somewhere. On our M1, it needs to be relieved here.

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The op rod will also typically drag in the stock channel. Once we clearance the op rod where indicated in the picture, the open close test will be repeated to check for stock channel drag. The op rod can be coated with inletting black to aid in determining where to shave wood.

Once the stock is GTG, the rear handguard needs to be fitted. As received, it binds heavily against the stock at the front on both sides as shown in the pics. It also is a little too long and needs to be shortened to provide 1/16" clearance with the face of the receiver.

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Since the M1 has no stock screws to secure the metal to the wood, you cannot simply tighten them to get proper tension. Two factors affect stock to action clamping tension. The stock itself, and the trigger guard trunnions. The stock that comes on the rifle from CMP is likely 50-70 years old. Gun oil and bore solvent that have run down into the action area over the years tend to make the wood spongy. Added to that, the wood fibers themselves compress under the clamping action of the rifle being assembled and in storage all this time. What all this means is that the rifle you get from CMP will probably have little or no tension when the trigger guard is closed. This is akin to shooting a bolt gun with finger tight stock screws.
If the stock is being replaced, you don't have to worry about compressed, spongy wood. A solid stock that has too little tension can be remedied by glass bedding the trigger housing. A spongy stock can best be used as fire wood.
The other factor mentioned is the trigger guard trunnions. These are the little round nubs on each side of the trigger guard just below the pivot pin. Upon closing the trigger guard, they enter a recess in the receiver and cam wood and steel together. Years of disassembly/reassembly can leave the trunnions with a flat spot which reduces clamping tension. If your trunnions look like these, get a another trigger guard. Look past the parkerizing, this guard was bought through the DCM from Rock Island (the real Gov't arsenal) back in the 80's. Although freshly parkerized to look new, it is worthless. Always apply a dab of grease to the trunnions.

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Here we have coated the op rod with inletting black and reassembled the rifle without the bolt or op rod spring so as to feel any drag during the op rods travel. The op rod is cycled back and forth and the places that need relieving are apparent.

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Patience is required as the rifle is assembled/disassembled multiple times during the fitting. Each time, less and less black is transfered to the stock until the wood remains clean.
In this pic you can see the wood working tools that make this task a lot quicker and easier. The are inexpensive and can be bought from Midway and Brownells.

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After the stock is properly clearanced, we move on to the rear handguard. The areas that contact the stock are relieved until you achieve 1/16" to 1/8" clearance on each side and the same between the rear edge of the handguard and the receiver face.

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OK, several months later, we are back to finish up this project. Stan works at the local nuke plant and after the Japanese quake/tsunami, he has been kept busy at work a lot lately.
The stock has been stained and oiled, and all that is left is reassembly. It's been a couple of months since the Stan oiled it and the stock could use another coat as it looks a little dry, but otherwise, it looks much prettier than before. Another coat or two of linseed oil will add a little depth and luster.

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Stan also bought some small parts to replace those that were battered beyond repair. Also, one of the most important things to replace on one of these rifles is the op rod spring. At best, these springs are 40+ years old and some are probably older. A new spring is about $8 and will make the rifle shoot noticeably softer compared to an old spring. On this rifle, the new spring was a little over an inch longer than the one it replaced, and you could feel the difference when retracting the op rod. Don't forget to grease it before installing.

A new lower band was purchased as the one on the rifle was bent and floppy loose on the barrel. The lower band should be tight with no movement whatsoever when installed. For a lower band that is slightly loose but otherwise in good shape, Loctite Sleeve and Bearing Retainer can be used to secure it positively to the barrel.

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Although this rifle did not need the gas cylinder splines peened due to it having a new barrel, most rifles will need light peening to remove rotational movement of the gas cylinder. Lightly peen the rear 1/3 of the top spline with a small ball peen hammer. The gas cylinder should then require light tapping to drive it onto the barrel. Tap the gas cylinder rearward until the barrel's gas port is fully visible when looking into the end of the gas cylinder. Install the gas cylinder lock and gas plug. In no instance should the front handguard be in a bind. There should be a small amount of fore and aft play.

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Replacing or refinishing the small parts that are worn shiny goes a long way to making the rifle look almost new. For sight ears and op rod handles that are worn shiny on the high spots, but are good otherwise, BC cold blue does a great job of touching up small areas. The only thing we didn't do was to re paint the gas cylinder.


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Anyway, here's the finished rifle together with two more new op rod springs for the other two rifles.
Stan figures he now has about $600 in this gun. Worth it??

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Cool thread. Love my Garand. @Racer88 shot it too! I loaded it for him.
We had to preserve his thumb. 🤪🤓😎

I recently got back a display case from an Iwo Jima commemorative that I gave a friend many years ago. He sold his Garand and sent me back the case without even telling me. This huge box showed up to my home. It was like Santa had come. I had no idea what was in it till I opened it.
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Here's another example of what can be done with a CMP M1.
In the late 90's, CMP brought back a batch of M1's that had been loaned to Denmark. I bought one at Camp Perry the first year they had them. One of my shooting buds, Mike, bought his in 2005 shortly before they ran out. The Danish M1's, as far as I know, are all of WW2 vintage. The Danes kept them up much better than the Greeks and even manufactured replacement barrels and wood work, and also bought some replacement parts from Beretta, as the Italians had a home brewed M1 in production during the 50's.
At the time, CMP was not replacing the wood on rifles with unserviceable stocks and hand guards, they simply sold those rifles as "Less Wood" for a reduced price. You got all the hardware, just no wood.
Mike bought a new set of Boyd's wood, and wanted to repark the metal to make it look like new, so one weekend he brought the rifle over and I parked it for him. Here's how it turned out.

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Since then, it's been a safe queen and he decided to sell it to fund other gun projects. He posted it on the SC High Power forum and I thought I might know someone who would be interested. That turned out to be the case, and a member of the NFA forum will be the lucky new owner. (He can reveal himself if he wishes)
In due course, it will be subject to a detailed inspection and tweaking to make it shoot well.

Trivia:
The rifles serial number places its date of manufacture as March 1944.
It has a VAR barrel (Danish manufacture) dated Jan. 1957.
TE is 3

__________________
 
Beautiful wood! o_O

It’s a Fulton Armory gun with what I believe is a Boyd’s stock. I agree it is one of the prettiest stocks I’ve seen.
Then again really there’s nothing better than a well worn stock with some battle usage visible.

Thanks again for the thread. Lots of great info here. You put a lot of time into it. 👍
 
Very impressive. Thank you for posting. I’ve have several Garands from CMP from the early 2000s and several I haven’t even removed the cosmoline. After reading your articles, I’m ready to dig them back out of the safe and spend some time with them. Too many interest and not enough time…
 
Very impressive. Thank you for posting. I’ve have several Garands from CMP from the early 2000s and several I haven’t even removed the cosmoline. After reading your articles, I’m ready to dig them back out of the safe and spend some time with them. Too many interest and not enough time…
Get them out, tune them up, and shoot some JCG matches. Great fun!
You do know the ammo limitations and how to load for them/what factory ammo is M1 friendly?
 
Another superlative article by you. Enjoyed the read
You expressed interest at one time. Or has that flame sputtered out due to other irons in the fire?
 
Get them out, tune them up, and shoot some JCG matches. Great fun!
You do know the ammo limitations and how to load for them/what factory ammo is M1 friendly?
Yes, I bought cases of the Greek HXP ammo spam cans when CMP was selling it. Even though I’ll probably never shoot it all, still kick myself for not buying more. What an addiction ….
 
Finally found the pic in a forgotten folder.
One of my M1's that I tuned as described above.
And this is with iron sights and old man eyeballs.
Off the bench at 100yds. with match handloads.
I was mildly annoyed that one shot missed cutting the X-ring by a whisker.
So, yes, the M1 can be made to shoot. Just takes a little effort.

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That's an amazing write-up. My son in law has a CMP Garand. I don't think he's done anything with it. I had an 03-A3, but don't recall having owned a Garand. The 03-A3 and a nice running BAR (back in the 90's when I had my 07/02, can't recall the make/model, wasn't a rare one, was FA only, slow/fast) are the only '06s I've owned.

I like the idea of using an iron for lifting dents. BITD I had made a little tool for doing that, couple inch piece of 1/2" copper pipe, one end flattened out, other end mashed around a dowel for a handle. Good for getting into small areas. Heat it up, put square of damp cloth on wood, apply heated tool. Works like magic.
 
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