Crosman 766 Phase 1 - Project

GuitarmanNick

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About a year ago, my best friend brought over his Crosman 766 pump rifle and asked me to take a look at it. The barrel was badly bent and it was missing a spring that controls the bb feed. Apparently, he tried to take it apart and lost that spring. A 3/8" x 1-1/2" hex head bolt was screwed into the hole where bbs are inserted into the rifle. The original cap was broken long ago. The pump cup was obviously not working as it did nothing when you tried to pump it up. The metal tube was rusted all over on the outside, too.

He told me the story of how he remembers riding his 10 speed to the hardware store, buying it, and taking it home strapped to his bike.

When I took it apart, the seals were completely melted likely because it had spent a lot of time in his attic.

The gun was one of the earliest production models and the valve was redesigned and improved not long after he bought his.

This makes sourcing the proper parts nearly impossible. Trying to find a video on a phase 1 rifle has also proven to be frustrating.

I advised him that if I could fix it, it would cost more than buying a new rifle with the same features and left it disassembled in my storeroom ever since.

Recently, I decided to see if I could get it running. His birthday is coming up next month and I thought it would be cool to help him relive some childhood memories.

Risking destruction of the valve, I was finally able to get it apart and tried a seal kit that was supposed to be for this model, but it lacked one of the necessary o-rings. My efforts to seal the valve piston resulted in failures until I got a second kit with a new piston. Twice I thought I had it, but upon firing the first shot under pressure, a seal would become dislodged disabling the valve.

I did my best to straighten the barrel, cleaned everything up and grabbed an assortment of small springs and common sized o-rings to complete the project. Found a spring for the bb feed and the correct o-ring to replace the one lacking in the reseal kits.

After reassembling, it passed all function checks so it was time to test fire. Shot about a dozen pellets through it to adjust the sights then about as many bbs.

The only thing that still bothered me was the missing bb cap. Some searches yielded an airgun shop in Western Canada that had some in stock and they ship to the USA, so it should be here later this week. It should look pretty close to new when I give it back to him.

I will post some pictures once the cap comes in and it is completed. I think he will be pleasantly surprised when I give it back to him.
 
I had a Crosman 766XL (I think). It was stolen from our house when I was in high school. It had wood stocks and a gold / brass receiver. I had a scope on it, too. It was REALLY nice. I would love to have another one. But the ones I've seen for sale are always in really bad shape.
 
I rebuilt a Crosman American Classic 1377 pistol several years back. The parts were obtained from debay for $25-ish and included O-rings and other parts needed to fix it. Now it will send a BB completely through both sides of a 1 gallon steel denatured alcohol container. Over the years, it has eliminated a couple dozen frogs that were making too much noise by the pool... :cool: Prior to that when it was still working (before it needed fixing), it took out at least a dozen pigeons in a boat shed I was working in.

PS: where are the pics? :rolleyes:
 
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I rebuilt a Crosman American Classic 1377 pistol several years back. The parts were obtained from debay for $25-ish and included O-rings and other parts needed to fix it. Now it will send a BB completely through both sides of a 1 gallon steel denatured alcohol container. Over the years, it has eliminated a couple dozen frogs that were making too much noise by the pool... :cool: Prior to that when it was still working (before it needed fixing), it took out at least a dozen pigeons in a boat shed I was working in.

PS: where are the pics? :rolleyes:
Will post some after I get the new BB cap installed. Not quite complete, yet. Once done, it will be unveiled!

After shooting it to test and adjust the sights, I got the urge to pick up something similar. I was quite impressed with it's accuracy.

My new Crosman Legacy 1000 100 year edition is scheduled to arrive next week. The receiver a fancy gold color! Pretty much a later and slightly lower quality version of the 766 but has a fiber optic front sight which my old eyes will appreciate. It will be my first BB gun of any type at 68 years old. I do have some pellet pistols, but nothing that uses BBs. Never thought a BB gun could be accurate!
 
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Here is the finished project.
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