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You don't have to modify the frame but a trigger housing will not seat all the way down if you don't modify something. There is a ridge molded into the frame that keeps the trigger housing from going all the way into the slot. It is well known. Lone Wolf made a part to compensate for it, the Universal Trigger Housing. MGB made a video to describe the problem and his solution when using an OEM Glock housing. I thought I posted pictures but all I can find is my post here describing what I did. Product Review - PF45 Build Day With My Brother I'll keep looking.
With nothing done to correct this, the pin for the trigger housing will not go in easily or at all. The trigger housing will be slightly too high and cause the slide to bind. It will also put the striker higher than it should be and give you minimal sear engagement.
My frame and two others I saw had this issue. Enough people had this issue that MGB did a video on it. I'm not sure how you escaped it.
Not discounting what you are saying but I’ve never experienced that issue with any of my PF45 builds. Maybe I found another way to overcome the issue but don’t remember there being any.
RE: Testing the fit of a PF45 frame with an OEM 5406 Trigger Housing:
Apologies for the long post in advance, but I decided to test out an unmodified Glock 5406 trigger housing and figured some folks may be inquisitive about why it appears to install in my frame with no issues.
I have a prepared and drilled PF45 frame with all OEM parts that has never been built. Stock P80 Front Locking Block and Rear Rails that go in perfectly with pin holes drilled slightly smaller than specifications to keep the pins snug and tidy. You can push the pins out with a punch with your hand with a tad of effort. Just about right in my mind as I hate loose pins.
So, for grins, I just tried insertng a virgin, unmodified 5406 trigger housing in the frame to see how it will fit. I pushed the trigger bar inside the frame and rear rail and it rode a smidgen higher than being flush with the frame. The rear tab of the trigger housing was a micro amount higher than the frame. Just a bit. I didn't measure it, but it was 1/32 or 1/16 of inch higher, or perhaps less. Just a tad of light showing through. I did not try to force it in any more and lived with the normal pressure that someone would use building the frame. Everything looked clear by eyeball peering through the drilled hole and it looked lined up, so I tried to insert the rear pin. There was a bit more friction inserting the pin when compared to inserting it with just the rear rail installed with no trigger housing. It needed a tap or two to go in, but it certainly was nothing major. It was rather minor indeed. However, the trigger housing did appear to lower into the frame more once the pin was inserted fully. I inspected the rear tab of the trigger housing where it touches the frame and there was no light at all now. It is flush. I looked to see if the ejector was doing a wheelie and lifting in the front of the trigger housing slightly and it doesn't appear to do that. It looks flush and level throughout.
This build has been sitting for awhile now so this has been the first time I have tried inserting the trigger housing. I have everything but a handful of inner parts, the slide and the barrel and hope to complete it sometime soon once life quits hitting me with hurdles.
Having just tested this out, I would like to give some input and $00.02 here about why some folks may have to grind their trigger housing to fit in the frame. It's my theory based on how I prepared the frame. When I drilled this frame I did it in a batch of frames in one go (Not everyone's cup of tea due to the risk). I setup everything very precisely with all the frames, sealed the jigs with tape tightly, check the press to make it sure it was square and level, checked runout on drill bits, ensured the bits were 90 degrees to the frame, tight in the collet, and drilled every one of the frames sequentially with about the same amount of drill pressure and friction. It is easy to have consistent pressure drilling when you build multiple frames Henry Ford style like an assembly line. All drill procedures were in sequential order for each frame and I drilled all of them in a matter of minutes. The end result is that each one of the frames and builds with different models ALL had the same approximate amount of sear engagement at about 90% or greater. The holes appear to be perfectly drilled on all the frames and very consistent, or as close to it as you can get by doing this by hand.
When I did this drill procedure assembling line style, the first frame I checked for correctness was the PF45 frame. This is because the frames were scarce and if I fucked up, I wanted to reorder one while they were still available. It was done during the parts drought. I was predicting I would need to massage the arch of the rear rails on the PF45, but the rear pin inserted with no sweat and the rear rail looked flush and aligned. I was really pleased. This told me I had lined everything up on the drill press correctly.
So with this lengthy background info, I have a theory that the PF45 frame needs it's holes drilled almost perfectly to have the rear 5406 trigger housing work without having to dremel the side of the trigger housing down like illustrated in MGB's video. Or, perhaps there are slight variances in the 5406 parts? Based on me assessing the amount of limited force I had pushing the pin in (not much at all), I could see there being a slight issue if your pin holes were just a tad off when you drilled them, or perhaps modifying the arch of a P80 rear rail could do it. The pin holes and alignment of P80 rear rails and having to modify the arch is a known issue. I do not have a set of Rook Rails for this thing to test them out too.
However, my test today, right now, shows that a 5406 housing appears to fit fine and sits flush using P80 rails. Granted I don't have a slide to fully test how this frame will rack when it's built, but for now, I am not messing with the 5406 housing and will cross that bridge when I buy a slide and barrel for this thing.
I don't have the time right now to post a photo, but I may do it tonight.
Sorry for the long winded post, but I wanted to test this out and I'm certain there are other questions others may have about this too.
Cheers!
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