Well figured it out... it was not the 5D rails but rather.... the "known good" oem trigger housings!
Most of my 80% builds are all on lone wolf frames whiich use gen 4 trigger housings, the only others are 4 geislers and a bunch of 3d printed variations most using the Strike 80 versions from the "final strike" pack etc.. so all of my gen 3 oem housings have seen use in alot of 3d printed frames.. the sheet metal rear rails usually don't line up 100% with the printed pin holes OR the more common issue is the housing pin goes in with just the rails or just the trigger housing but if installed together the trigger housing pushes the pin slightly off center and requires tapping to install etc...
Well all of the trigger housing pin holes as a result are slightly egged.. they work perfectly when used in stamped rail guns.. but when installed with 5D rails that have a very snug hole machined into them... the trigger housing is able to shift it seems just enough to keep it from resetting if the trigger is pulled firmly back ........
the only non glock oem trigger housing I have right now is some "universal" thing thats modded to work in gen 3 or 4 it came with a lower parts kit and as it was non oem I just tossed it into the parts bin... well last night I decided to try it and instant cure... it fits nice and tight etc... I ordered a half dozen brand new oem housings to have in inventory as apparently the 4 I normally use are now out of spec enough to cause issues.... I pulled the TH outa onea the geislers and installed it into each of the 76% frames and it works perfectly so when the new oem ones arrive will set them up.. need to wait for the other g17 slides to get here as well as only have 2 g17 slides everything I have for "glocks" are all g19 or 26 or 43x pattern and now need to order another 76% as I always build "twins" and will be 1 short 1 gun gets green dot and its twin gets Ameriglo irons with tritium front black rear sights.... I just use oem standard sights on the RDS guns as I don't need to co witness or have backups etc.. (have been using the Gowurtar or holosun Vulcan accs sights since 2021 and have not had one fail yet and batteries consistently last 2 years but get swapped yearly) so needa do 1 more then back to getting AR10 lowers milled and 4 vz58s assembled... made the vz 58 milled receivers 15 years ago when still had my shop they are WAY over do for getting built! 27 non glocks is enough well probably keep playing with 3d printed ones but these will be the last 80% errrr 76% versions unless Strike 80 comes back or lonewolf starts a version of the freedom wolf again, not terribly impressed with the geislers or the p80 76% versions
I'll attach a few pics here of the 76% after using end mill to create the "floor" of the TH then some pics probably out of order along the way.. the final finish is actually ALOT smoother than it appears in pics.. hi res has disadvantages, these are the trigger housing pockets fresh off the mill ya can do exact same with a drill press if there is any runout use a 3/16" end mill rather than 1/4" as theres no room for error with the 1/4" bit , then pics of finished and shooting.. not sure which one that its they all look pretty much identical..... I'll try to add the rest to onea the 76% threads, the only tools needed one ya have the floor set is a #4 chisle exacto blade and a 1/4" flat file and a bent flat file as in the pic to finish the cleanup it takes about 1.5 hours not difficult at all.... I cut the remnants of the "ribbs" into small blocks with the #4 by cutting straight down to the curve every 1/8" or so then sliced em off from rear of frame going around the curve by pre segmenting the ribs it prevents the blade from following and trying to cut too deep...